Dissolved Acetylene

Features :-

  • the hottest and most efficient of all the fuel gases, providing high levels of productivity
  • very efficient use of oxygen
  • lighter than air and will not accumulate at low levels
  • low ignition energy
  • low moisture content flame
  • non-toxic (may cause dizziness in high concentrations)
 

Benefits :

  • Oxygen and acetylene together produce a flame temperature of approximately 3150°C
  • The oxy-acetylene flame gives very good localised heating with a minimum of wasted heat
  • In cutting, oxy-acetylene gives the fastest preheating and piercing times of any fuel gas combination
  • In oxy-acetylene cutting processes, improved cut quality, higher cutting speed, faster cut initiation time and reduced oxygen use are achieved
  • When used with either oxygen or air, acetylene can produce a thin layer of black carbon particles.  This can prevent components sticking in their moulds
  • Unused gas will not collect in low-lying areas, ducts and drains causing a potential hazard
  • Acetylene is stored in specially-designed cylinders to prevent decomposition
  • The flame has a low moisture content making it a good choice for many critical heating applications

Applications and Uses :-

  • Cutting
  • Flame heating
  • Flame gouging
  • Gas welding.  The only fuel gas which can be used to weld steel
  • Flame hardening.  An oxy-acetylene flame can be used where the hardened surface of carbon steel components is either in situ as a remedial process or on components too large to fit in a furnace
  • Flame cleaning.  A wide oxy-acetylene flame is held very close to a steel surface to be cleaned
  • Flame straightening where the precise and efficient flame properties are used to remove distortion in plate material
  • Thermal spraying of various metals and ceramics.  The material to be sprayed is fed through the flame
  • Spot-heating applications
  • Brazing
  • Texturing
  • Profile-cutting
  • Branding wooden pallets
  • Wood-ageing
  • Glass and metal castings
  • Mould release and other anti-stick applications
  • The only fuel gas recommended for use in underground working conditions

Please Note :-    In any confined spaces, extraction devices should be used to remove any potentially dangerous by-products.

Material compatibility :-

         Acetylene can ignite and burn instantly from a spark or piece of hot metal. It can form explosive acetylide compounds with some metals, most notably copper, silver and mercury.

Please Note :-    Copper alloys containing less than 65% copper and silver solder containing less than 43% silver are considered safe.

         Hoses used with acetylene are coloured red and are designed to resist acetone. For this reason other fuel gas hoses must not be used.

Hazards :-

  • Care must be taken when using acetylene as it is an asphyxiant
  • Acetylene is highly reactive.  It is dissolved in acetone and contained within a porous mass inside the cylinder
  • Acetylene can react over time with some metals to form explosive acetylides
  • Acetylene is slightly lighter than air and will collect at ceiling level